EnergyBin is multi-stage digestion system that converts bio-degradable waste into bio energy. This includes conversion of solid/wet bio-degradable wastes like food, industrial, animal and human waste into clean bio-gas, solid manure and liquid manure that can be used in agriculture, thermal and electrical applications. The entire set up is easy to install and operate. Its portable nature makes it a plug-n-play plant; the first of its kind in India. It’s completely enclosed design makes it odourless, noiseless and aesthetically rich to suit modern residential, industrial, commercial and corporate facilities. The chamber for energy man (operator) is completely equipped with a control panel to monitor and set parameters. Its designed in a completely contemporary way.
Collection:The wet waste that is collected is brought at the EnergyBin
Segregation: The Energy-Man sorts the wet waste and removes any metallic or other dry waste pieces from the feedstock.
Crushing: The filtered wet waste is then pumped into the crusher for faster and efficient digestion.
Biological Additives: The feedstock is fed into the Digester and X-Additives like enzymes and nutrients are introduced to further boost digestion process, improve effectiveness of the conversion and enhance the quality of Bio-Gas. This initiates an anaerobic reaction that converts the bio-degradable solid and liquid waste into bio-gas, liquid manure and solid manure.
Readings: The entire progress can be monitored on the control panel set up in the Chamber for Energy-Man. All the parameters that affect the efficiency of conversion like temperature, pH levels, Microbial count, Mixing, etc. can be controlled through a single dashboard.
Output: The bio-gas that is generated can be stored, used or piped via a Bio-Gas Balloon that is mounted on the top of the EnergyBin.
Requires very very less Electricity.
No fresh water required to treat the waste.
Digester made up of IS 2206 grade Steel and tested with 3X Operational Pressure.
Working life of the plant: approx. 20 years.
Equipped with an automatic temperature control system.
Programmable Logic Control (PLC) based panel for ease of operation and control.
Easy to use touch-screen panel interface (Human Machine Interface – HMI).
Inbuilt smart online system which reads weight of the waste, pH of the digested slurry and temperature & gas output.
Equipments such as Pressure Transmitters, Thermostats, pH Indicators, Solenoid Valves, Auto Gas Flare with Ionisers and Spark Ignition System to ensure fully automatic operation and complete safety.
Compact indigenous solid-liquid separator, a system that removes excess water from the digested slurry. The separated water is re-circulated back to the plant. Excess water, if any, can also be used for gardening purpose.
Automatic pressure release system with both mechanical & electrical controls.
Equipped with Submersible Agitator which avoids settling of the solids inside the digester by helping in smooth circulation of the slurry leading to better digestion.
Designed to handle all types of biodegradable waste including fruit & vegetable peels, process & plate waste, used kitchen oil/grease, tissue paper & garden waste and more.
Designed for shock-loading of waste.
Ensures maximum volatile solids degradation and avoidance of heat losses.
Neoprene balloon for Bio-Gas storage, tested to withstand the weather exposure for continuous running of minimum 5 years
Advanced Industrial Burner designed for application along with ENERGYBIN which ensures equivalent thermal transfer compared to the conventional LPG system.
Available in 7 models: EB-100, EB-250, EB-500, EB-750, EB-1000, EB-1500 and EB-2000 with per day waste conversion capacity of 100, 250, 500, 750, 1000, 1500 and 2500 Kgs. respectively.
|Waste Processing Capacity (Kg/Day)||100||250||500||750||1,000||1,500||2,000||2500|
|Size of EnergyBinTM (Metres)||4 x 2.5 x 2.5||6 x 6 x 4||8 x 8 x 4||9 x 3.5 x 3.5||14 x 4 x 4||15 x 4 x 4||15 x 5 x 5||18 x 4 x 4|
|Electricity Consumed per day (kWh)||2.5||6||10||12||15||18||20||38|
|Power Connection||3 Phase||3 Phase||3 Phase||3 Phase||3 Phase||3 Phase||3 Phase||3 Phase|
|Bio-Gas Output (Nm3)||12-13||22||45||90-95||90||135||180||300-340|
|Power Generation Potential (kWh)||18||26.4||135||54||108||162||216||450|
|Manure Output @ 30% TS||10||25||50||75||100||150||200||250|
|Liquid Manure (liters)||80||200||400||600||800||1200||1600||2000|
|LPG Replace / Ann @ 70 Rs/Kg||1,76,400.00||3,78,000.00||7,56,000.00||11,34,000.00||15,12,000.00||22,68,000.00||30,24,000.00||37,80,000.00|
|Electricity Produce/ Ann @ 11.5 Rs/kWh||74,520.00||1,86,300.00||3,72,600.00||5,58,900.00||7,45,200.00||11,17,800.00||14,90,400.00||18,63,000.00|
|Organic Manure / Ann @ 3 Rs/kg||10,800.00||27,000.00||54,000.00||81,000.00||1,08,000.00||1,62,000.00||2,16,000.00||2,70,000.00|
1. Production of energy (Heat and Electricity). Bio-Gas is a great substitute for LPG cylinders & can take part load of power generation.
2. Transformation of organic waste to high quality fertilizer. EnergyBin system yields organic manure which is a better substitute to chemical fertilizer.
3. Improvement of hygienic conditions through reduction of pathogens, worm eggs and flies. With scientific sludge treatment and by optimizing the treatment parameters, maximum amount of pathogens are killed.